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Getting Started with the HENROB 2000 oxyacetylene torch : 2005 03 26 author : Jim Spradley

People ask me about the other stuff they need to get started welding and cutting with Henrob Torch and here is what I say:

You are going to need:

Oxygen cylinder: you can purchase the 20cf. or R tank good for 1-4 hours of use but very portable, the 80-90 cf tank is a good size which yields about 10 -30 hours of usage, A 120-160 cf or larger will work but is not as portable.

Acetylene cylinder: M/C or 10 cf. good for 1-4 hrs of use or the B= 40 cf (plumbers tank) 10 -30 hrs of use or #3 =75 cf 40-60 hrs use. You may need an adapter (about $10) to connect the acetylene tank to regulator (our Regulators are CGA-510 or POL fittings) Some cylinders require a wrench or key to open or close, you will need to check with your supplier of cylinder.

99% of oxygen regulators and tanks have CGA-540 fittings.

Tank Sizes: I would purchase the largest tanks you can afford or handle as far as size goes, as the gas is more economical in larger size tanks, also more time between refills, check with your local supplier to see what they have available, Some places only lease the tanks and gas prices vary widely so check around and make sure if you purchase the tank you keep the receipt and make sure the supplier you are purchasing from does not have "Exclusive rights to refill the tank" if they do you can not get them filled elsewhere. $200 - $500 FOR TANKS. Tank Rental is a good idea if you are going to move out of town soon.

Regulators: We recommend the COBRA Low Pressure Regulators $280, (The Henrob uses 4 psi. of both gasses) they are US made and work Very well with this torch. If you have regulators try them first, sometimes a low pressure gauge can help on the oxygen regulator if you are using standard regulators, If the pressure fluctuates with the standard regulator when using the smaller tips then you will need the low pressure regulator.  If doing precision welding such as welding fuel tanks (Like Jesse James) or building aircraft or hotrods/racecars should consider the cobra regulators, And possibly (especially Aircraft) the 2 stage oxygen regulator (add$100)

Hoses: any standard hose with B (11/16 wrench size or 9/16 thread size) fittings will work, however we recommend the 3/16 hose (12.5 ft. included with regulator sets purchased from us and you can upgrade to the 25 ft hose for $10 more.

The Henrob/DHC 2000 Torch Kit you need is dependent on the THICKNESS of METAL to be welded The Basic Torch Kit comes with 5 (# 0,0.5,1,2,3) WELDING TIPS

There are 3 OPTIONAL welding tips available; these are 1/2 size tips for fine tuning
The "00" or Jewelers Tip for like 24-28 gauge metals or jewelry,
The 1.5 tip for welding 3/16 metal.
The 2.5 tip for heavy castings.
Welding and Cutting Tips are usually $20 each,
Replacements are not needed. Often the tips will last for hundreds of hours under normal conditions.

A 9th and special tip for Leading or Soldering that uses only acetylene (like a propane torch) costs $35, this tip is included in the PRO Master Torch kit.

There are 2 extensions available one is 6" long and straight the other is 6" with a 135degree curve for welding on tubing or in awkward positions like in doing exhaust systems, roll cages or in aircraft situations they are $25 each

A CUTTING Tip made of high temperature copper is included with each kit, both the under cutter (for sheet metal up to 1/4") and the Over cutter (for 1/4 - 1" STEEL) and a set of guide wheels for long cuts are included.

Other items included are Tip Cleaners, Wrench, Check Valves, Heat Shield, Comprehensive Instruction Manual and exclusive Video & Supplement all in a Molded PVC case with Toll Free Technical support.

If you do not know what you need we can help you decide.

YOU CAN ADD ACCESSORIES LATER, or save a few bucks buying the different kits

Basic Torch Kit, 0.5 tip included, our most popular option..........$379
PRO Master Torch kit, adds all 9 tips and both extensions.....$479

The Henrob/DHC 2000 will cut STEEL but not Stainless steel, Aluminum, or copper, It will WELD or BRAZE most metals except titanium, even cast iron is not a problem and distortion on thin metals is less than MIG or regular oxy-fuel torch

FLUX is required for Aluminum or Cast Iron, standard rods are needed for the perspective metals, these are usually available locally and a list is included.


The cast iron rods are sometimes hard to find but we keep them in stock.

We have a starter kit of rods and flux for $20 it is an assortment of steel, stainless steel, aluminum and cast iron with a small amount of flux for aluminum and cast iron.

A Special Lens is required for Aluminum/ Cast Iron these vary from $20-$200

A standard shade #5 lens is all that is required for Steel Welding and Cutting and most Brazing; this is included with most GOGGLES.

We have lots of SPECIALTY eyewear. Like Magnifier lenses for those of you needing bifocals and reading glasses.

Gloves are a good Idea but not required, a jacket is not required unless you are very sensitive to sparks.

GOOD Ventilation is a MUST if you care about your LUNGS.

A STRIKER is needed as a butane lighter is dangerous to use, we have flint type strikers starting at $2 up to Piezo strikers $20

Of course if you are just getting started clamps, corner magnets, grinders, and the related safety equipment will eventually be needed like safety glasses, face shields for grinding, dust masks, and hearing protection.

A Welding table with fire bricks for a welding surface is a good project to make for practice as is a CART for your tanks/cylinders. Each of these projects could vary from just a few bucks if made from scrap up to a hundred or more bucks each if you get elaborate with new materials, A hand truck from harbor freight or northern tool or such is a good place to start for a cart.

We also have other books and videos available for continuing education and many other welding related accessories to make your job easier and more pleasurable.

Bottom line is for under $1000 if you have nothing and as little as $369 if you already have a regular torch setup with tanks and regulators.

You can get a WELDING AND CUTTING Setup for less than a MIG/Plasma cutter that is more versatile, Portable and economical than any of the competitive equipment named above with the weld quality of a TIG and did I mention that it works well on dirty, rusty or corroded metals.

We also use a gas saver device that shuts the torch off when you hang it on the hook and has a convenient pilot light to relight the flame exactly where you had it set for repetitive operations such as artists, radiator or sheet metal welding like for auto body work, This saves even more gas!

To make the torch lighter we have 3/16" hoses that are 50% lighter than the standard 1/4" hoses.

Go to our Website http://www.cut-like-plasma.com/info_henrob2000_products.htm for more info

If you need something you do not see we can usually get it even Mig/TIG and Plasma cutters, the only thing we can not ship is compressed GAS AND CYLINDERS

Call 1-866-775-9499 toll free or e mail jim@cut-like-plasma.com we can help you, and we run monthly specials so call for our latest sale prices.

Jim

Additional Products : TM2000 Lenses | Cobra IR Lenses